Creating an optimum blend of the various ingredients gives different tobacco products a distinctive flavor and experience. Apart from the usual industrial efficiency, tobacco processing equipment must have specialist characteristics to preserve the natural aroma of tobacco. Manufacturers ensure this by maintaining an accurate balance of the following ingredients: –
Apart from that, the following three parameters are critical for premium quality tobacco products.
- Moisture content
- Sheet basis weight.
Here are some of the standard tobacco-processing equipment and parts and what factors you must bear in mind before Buying Tobacco Processing Machinery.
Rotary Airlock Feeders
Rotary Airlock Feeders help transfer processed tobacco between different vessels with different pressure levels and minimize system air losses. The best-ranking airlock feeders ensure minimal unplanned downtime in extreme temperatures or other unusual environments, such as highly wet, dusty, or acidic.
Coating the airlock valves can prevent sticking or abrasion. By minimizing air losses during the production process, they help maintain the ideal level of humidity which is critical to the quality tobacco experience.
Sanitary Rotary Valves
Granular materials such as nicotine and processed tobacco flow along the pneumatic conveyance systems, causing contamination. Sanitary rotary valves give an airtight seal and cleaning convenience, making them much-desired equipment to control pollution and debris. They work beneath dust collectors and cyclone separators. The best rotary valves feature square or round flanges, making them compatible with most processing systems. Eight vanes open end rotor is ideal for the best performance. Having a complete throat design means maximum flow to the rotor pocket.
Similarly, huge shaft diameters prevent deflection, allowing maximum torque. The best manufacturers incorporate rugged castings and stainless steel to enhance durability and structural stability. A rotary valve having sealed outboard bearings is preferable as they do not need timely lubrication.
The best sanitary rotary valve manufacturers incorporate all these features into their machinery. In addition to this, the quick dismantling and reassembly feature makes it easy and fast to inspect and clean the equipment. Choose the best-ranking products known for reliability, durability, and ease of use.
Tobacco processing companies need to comply with industrial standards, safety, and regulatory authorities to ensure environmentally safe processing throughout. Slide gates are one such piece of equipment that isolate airlock feeders lying below from the hoppers above. They help control gravity when handling dry and free-flowing granular or powder-form materials.
Ideal slide gates must have a simple yet reliable design. They should be able to start or stop the passage of particles, effectively controlling tobacco processing. They are very useful for dry bulk material handling to control gravity. The best slide gates are made of welded steel to offer unparalleled durability and reliability. Sometimes during emergency shutdown or repair activities, the ideal slide gates offer convenient operation and flexibility to fit into different sizes of flanges. Some companies also offer customized slide valves for specialized dry bulk material handling.
For smooth flow of processed or semi-finished off the assembly line, gravity diverters move batches of tobacco products from one source to several places. They also combine different sources as a two-into-one gathering hopper. Gravity Drivers handle the gravity feed of materials such as nicotine, processed tobacco, and other dry ingredients. Featuring a flap gate, the gravity drivers avoid leakages between different systems. The best drivers come with stainless steel, aluminum, and abrasion-resistant steel, and such a body makes them strong and highly dependable. Gravity drivers come in both forms; manually operated through air and automatic with electric actuators.
Tobacco Analyzer and Gauge: –
A highly advanced and innovative non-contact tobacco gauge ensures all the key ingredients are in an optimum balance. The best and most reliable gauges are easy to operate, feature a flexible building-block architecture, and are automated. They must be adaptable to changing environments and have good connectivity features for a highly integrated mechanism. Features such as adaptability to future site requirements give an edge to the best components. They must be able to perform single or multi-component measurements, such as whole tobacco leaf in GLT, primary or strips, retried cut lamina, cut rolled stem, expanded tobacco, and many others. The accuracy of such equipment cannot be compromised as they perform very complex and typical calculations. Easy maintenance is important for an uninterrupted operation.
A tobacco analyzer is also a critical component of the assembly line of tobacco products, and it measures the balance of ingredients like nicotine, sugar, and moisture. The best analyzers give an unbiased analysis regardless of environmental factors such as temperature, humidity, and surrounding lighting. A tobacco content analyzer featuring multiple component measurement configurations is better than a single-component counterpart.
A careful selection of these pieces of machinery for tobacco processing will impact the quality of the final products.